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  #11  
Unread 03-17-2009, 01:54 PM
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RWilson2526 RWilson2526 is offline
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<LI class=PageHdrNm>YOU COULD DO SOMETHING LIKE THIS. AVAILABLE FROM MC MASTER CARR. NOT SURE IF THEY WOULD LAY FLAT DEPENINDG ON THE DIAMETER OF YOUR PIPE...PIPE MIGHT BE TOO THICK TOO.

<LI class=PageHdrNm>

<LI class=PageHdrNm>Plugs

Push-In Round Plugs Commonly used to plug holes in sheet metal. Rigid Plastic
All are made of nylon. Vented plugs allow air circulation and permit heat and fumes to escape.
Snap In— Ideal as glides and protective bumpers. Rockwell hardness is R113. Maximum temperature is 185° F. Please specify black or off-white, unless noted.
Locking— Just press them in a hole—they have strips on the sides that expand beyond the hole diameter to lock into place. Rockwell hardness is R118. Maximum temperature is 250° F. Color is black.
Snap In, Off-White
Locking
Locking, VentedFits Fits Panel Head Pkg. ID Thick. Dia. Qty. Per Pkg. Snap In 1/8"0.031"-0.094" 13/64"1009688K191$4.360.15"0.031"-0.094" 1/4"1009688K36*4.77 3/16"0.031"-0.140" 11/32"1009688K2116.24 1/4"0.031"-0.062" 27/64"1009688K2216.26 5/16"0.031"-0.140" 29/64"1009688K2316.28 3/8"0.031"-0.140" 37/64"1009688K2416.29 7/16"0.031"-0.171" 39/64"1009688K3214.78 1/2"0.031"-0.140" 43/64"1009688K2517.07 9/16"0.031"-0.140" 47/64"1009688K3315.22 5/8"0.031"-0.072" 51/64"1009688K2617.85 11/16"0.031"-0.109" 57/64"1009688K3416.55 3/4"0.031"-0.109" 63/64"1009688K2719.040.787"0.059"-0.080" 63/64"1009688K378.44 13/16"0.031"-0.109"1 1/32"1009688K2819.66 7/8"0.031"-0.109"1 5/64"1009688K2919.901"0.031"-0.109"1 7/32"1009688K31111.28
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  #12  
Unread 03-17-2009, 02:55 PM
Stillrunning Stillrunning is offline
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Here, this is what you need but you may have to drill out the hole out a touch to make it fit or find one that fits you hole size. You push it in an it seals the hole and all you see is a round black rubber peice.

http://automotive-hardware.com/5-pcs...ype-p-213.html
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  #13  
Unread 03-18-2009, 05:30 PM
Steplift 72' Steplift 72' is offline
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[quote=stuarbc;138132]filling with the screws is not a bad idea....but I think the silicone is the easiest route....appreciate all the help guys.....I've made a bunch of progress over the winter and will have to post some pictures soon.[/quote

Find a tap that will grab and put some threads in there. Aluminum galls easily on taps but lube it with WD40, kerosene or something like that and it will go in easily. Just don't use a tapping lube with trichlorethane, it will ruin the aluminum....or worse. Now use a short stainless round head machine screw and you'll have a slick rounded surface.
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  #14  
Unread 03-18-2009, 07:50 PM
woodbutcher woodbutcher is offline
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The ultimate fix would be have welder fill in and grind, buff smooth, but of course that'll be expensive

I am not so sure about that I was talking to one of our boat reps today from out of town their ttop guy is not real busy right now since boats are not selling .... It might be the perfect time to see if you can get a welder to fix it. they might be willing to negotiate more to get the work...
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  #15  
Unread 03-19-2009, 02:32 PM
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Here is a quick pick from a few weeks ao....since then I have removed the hard top....replaced with canvas....made a new starboard side stern hatch cover out of starboard....and removed the teak rod holders and started refinishing them.....I will try to remember to take a few pictures and post soon

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  #16  
Unread 03-19-2009, 03:06 PM
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sounds like good progress
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C:\Documents and Settings\cyensen.VISTADESIGN\My Documents\My Pictures\boat\DSC00750-a.jpg CY 1984 V20 STEP LIFT I/O 470 MERCRUISER Wheeling, WV
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