Smoker build

[THEFERMANATOR]

Fixed the pic. As for the handle, I don't really have time to order one right now, so I'm going to have to build something. That, and I'm trying to use as much scrap material as I can.

[smokeonthewater]

sure... I would have been quite disappointment if you ordered it!

just figured some pics might help inspire

Have you thought about a gasket around the door or just gonna let it draft?

an oven door gasket would work

[THEFERMANATOR]

going to try it as is for now, but i can buy a thin 1/8" gasket later on if needs be. need to get a close up of my firebox hinges. made them out of 5/8" round bar and 1/2" black iron pipe. tsc wante $13 a piece for decent hinges, thats about what i will have in all of them, and they are much heavier.

[smokeonthewater]

HMMMM you COULD modify the hinges to BE the latch... lift and open cam action.....

IF you go that route don't make the notches dead vertical... give em about 15 deg so they door cams in tight but isn't hard to open... then put the handle dead center on the door so it balances when lifting to open

[THEFERMANATOR]

Well I have officially called it, and I did not make the deadline to have it done in time to do smoked ham and turkey for Thanksgiving. The last 2 days have been nothing but road block after road block. I have spent close to 7 hours trying to straighten the door out and get it to line up correctly. I had it REALLY close one time, but it pulled back out when I went to weld the perimeter on it. I only spot welded it, but it pulled back out, so another 2 hours getting it back to where I started. The firebox has also been a hurdle, but mostly my own doing. Fabricating at midnight, dead tired, and pushing through it, your bound to make some mistakes. So I ended up wasting another 1 and a half fixing my screw up there after spending 2 hours building the basket. Almost done with the firebox, just have to weld on my latch assembly I built, cut some wood for my handles, and make the latch catch, and it will be done. But that friggen door for the smoker is still kicking my but.

Heres how I'm having to straighten the door out, along with my 60 ton press to get the curveature back in it.


My water/drip pan I built out of 12 gauge material. You can also see on the left the drain that routes outside the smoker for draining so no drippings stay in the smoker.


The wood basket on slides. I will probably add a smaller side to the front of it before I finish it up.


My firebox air intakes, slider plate to cover them, and above them you can see the water/drip pan drain(still have to get a cap for it.


And I got the chimney on it as well as the damper on top.

[smokeonthewater]

I may have missed it but is there an area for ash to collect below the wood basket?

[phatdaddy]

sorry you missed your deadline, i know you were looking forward to it. i'd be tempted to fire that bad boy up and let here smoke. i have days where the faster i try to complete a task , the farther i set myself behind.
besides, christmas is around the corner, turkey and ham is welcomed there also.

[THEFERMANATOR]

Originally Posted by smokeonthewater

I may have missed it but is there an area for ash to collect below the wood basket?

Theres a 2" deep space below the tray for ashes to collect. I didn't put the tray all the way down so air can get underneath the fire and all around it. If I could have gotten this friggen lid to fit, I would be firing it up today, but the lid whipped my but and won.

[smokeonthewater]

Gotcha.... Yeah sorry u didnt make ur deadline... I know it's gotta feel like a kick in the teeth.... Been there done that.

[RWilson2526]

You need to get to a metal shop and run that door through a roller. If you lived in NJ I'd hook you up.