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Unread 06-23-2011, 07:24 PM
CaptJ CaptJ is offline
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Join Date: Jan 2009
Location: Rhode Island
Posts: 863
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As you know the transom is divided into three section port, center and starboard. it is made of two sheets of 3/4 inch ply wood , totaling six sections all together.

In order to get the wood to fit super tight and right we made a template of the inside of the transom. We started by drawing it on plastic, cutting it out, then tranferred it to 1/4 plywood because it was easier to work with. Once we got all three pieces to fit in tightly across we knew we had the right dimensions. We then traced the 1/4 inch onto the marine grade 3/4 inch.

Here are two pics of the first laye of ply wood fitted in. It is a much tighter and better fit then what the boat originally had.
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File Type: jpg IMG-20110417-00089.jpg (61.6 KB, 66 views)
File Type: jpg IMG-20110417-00088.jpg (58.1 KB, 55 views)
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