CBill Starboard Question

[macojoe]

Mac ...

I see you listed under "no boat' ....
but will you bring a piece of starboard instead ?

Now for a real questions for the "God of Starboard"

I want to replace the forward and aft hatches on my 20.

They are 12 1/2 x 27 x 3/4 teak panel doors.

Q#1 - should I replace them with 3/4 or 1/2 starboard.
Q#2 - can I end drill 1/2 material - or is it too weak
Q#3 - Wat process do you use to get a smooth finish on the cut side? Do you sand, what grit or use router?
Q#4 - Any tips on working with starboard welcome - despite the wisecracks about commin' wirth no boat!

1. Well I don't have doors in my 75. But if they are anything like the rest of the boat, it would be wise to make them of the same size.

2. Yes you can end drill 1/2 but I would also fill the hole with 5200 when you screw it toghter for extra strenght. And do NOT over tighten the screws cause they will strip out!
I end drilled 3/8 with good results!

3. We used a router to finish my sides and they look great!!

4. Treat the starboard like any kind of wood, it uses all the same tools. Use a panelling blade on a table saw works great!
Don't be afraid of it! it is real easy to use.
Also in a tight fitting applacation, leave a small amount of space for expansion cause it does expand a bit.

anything else just ask away!!