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			#71  
			
			
			
			
			
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			My bilge stunk like an open sewer after I pulled the factory tank out.  Must have been years worth of bilge crud and fish slime down there.
		 
				__________________ 1985 Wellcraft V-20, Evinrude ETEC 150: SOLD 1979 Marine Trader 44, twin Ford Lehman 120s 2006 Panga 14, Tohatsu 20 | 
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			#72  
			
			
			
			
			
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			Here is the link to the custom tank mfg in New Jersey. http://www.speedytanks.com/about/index.html Carl 
				__________________ 1978 V-20 Steplift 1988 Mercury 150HP | 
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			#73  
			
			
			
			
			
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			Holy Crap Kev:confused::confused: Do you think it broke apart while getting jostled out or was it like that before. I cannot believe that hole did not let gas go all over the bildge 
				__________________ Willy 1986 V20 Old School 1992 V20 1992 150 Yamaha 1997 HydraSport 2250 Vector 2009 17' G3 Outfitter "G Spot" http://www.youtube.com/watch?v=TDebw...eature=related "I won't be wronged, I won't be insulted and I won't be laid on a hand on. I don't do these things to others and I require the same from them" JW | 
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			#74  
			
			
			
			
			
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 Based on the the quotes I have so far for $700+ for a custom aluminum tank I am thinking a plastic tank that is a bit smaller doesn't sound so bad! 
				__________________ Old School 1985 V20 cuddy, 1999 Johnson 115 Armstrong Bracket | 
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			#75  
			
			
			
			
			
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			My old tank had two fist sized holes in it as well as a bunch of smaller ones.  I couldn't believe it.
		 
				__________________ 1985 Wellcraft V-20, Evinrude ETEC 150: SOLD 1979 Marine Trader 44, twin Ford Lehman 120s 2006 Panga 14, Tohatsu 20 | 
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			#76  
			
			
			
			
			
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			My coworker told me it is known as "poultice corrosion".  Here is an excerpt from this site discussing it: http://ammtiac.alionscience.com/pdf/...rialEASE31.pdf Crevice Corrosion Crevice corrosion occurs as a result of water or other liquids getting trapped in localized stagnant areas creating an enclosed corrosive environment. This commonly occurs under fasteners, gaskets, washers and in joints or in other components with small gaps. Crevice corrosion can also occur under debris built-up on surfaces, sometimes referred to as “poultice corrosion.” Poultice corrosion can be quite severe, due to a gradually increasing acidity in the crevice area. Several factors including crevice gap width, depth, and the surface ratios of materials affect the severity or rate of crevice corrosion. Tighter gaps, for example, have been known to increase the rate of crevice corrosion of stainless steels in chloride environments. The larger crevice depth and greater surface area of metals will generally increase the rate of corrosion. Materials typically susceptible to crevice corrosion include aluminum alloys and stainless steels. Titanium alloys normally have good resistance to crevice corrosion. However, they may become susceptible in elevated temperature and acidic environments containing chlorides. Copper alloys can also experience crevice corrosion in seawater environments. To protect against problems with crevice corrosion, systems should be designed to minimize areas likely to trap moisture, other liquids, or debris. For example, welded joints can be used instead of fastened joints to eliminate a possible crevice. Where crevices are unavoidable, metals with a greater resistance to crevice corrosion in the intended environment should be selected. Avoid the use of hydrophilic materials (strong affinity for water) in fastening systems and gaskets. Crevice areas should be sealed to prevent the ingress of water. Also, a regular cleaning schedule should be implemented to remove any debris build up. Table 3 provides a brief list of guidelines that can help minimize crevice corrosion. 
				__________________ Old School 1985 V20 cuddy, 1999 Johnson 115 Armstrong Bracket | 
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			#77  
			
			
			
			
			
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			Hi Whale, I spent alot of time looking for a ready made plastic belly tank and didn't find any of them to be satisfactory. What I found was that the angle of the V20 deep V hull was about 22 degrees and all of the available ready made plastic belly tanks had a bottom angle of about 13 - 15 degrees. The ready made plastic belly tanks were Todd or Moeller. The angle of the tanks belly made it that the largest ready made tank that would fit below the floor was 29 gallons. All of the larger belly tanks would have the top of the tank above the floor. How I checked that was by getting the exact dimensions and angles of available replacement tanks and the exact dimensions and angles of the tank well in my V and did an installation simulation on my computer. Schools suggestion about tank sealer is I think a good one. I called Por 15 about their sealer and found out that their sealer was ethanol proof. They guaranteed that if the tank was prepared properly internally (cleaning & etching) the sealer would permanently adhere to the inside of the tank and the tank would not be affected by ethanol. Por 15's website has full instructions as to how you clean, etch, and seal fuel tanks. The sealer is a tried and true process and has been used in antique car restoration for years. Where do you buy a new exact replacement gas tank for a 1910 Franklin?? Another company that puts out a similar product is KBS Coatings. The cost to fix holes in the aluminum tank and to clean, etch and seal it with sealer would be about $150. Just my $.02 Geek http://www.kbs-coatings.com/index.aspx?AFID=7 http://www.stoprust.net/Fuel-System-p-1-c-8.html 
				__________________ Doylestown, PA - Cape May County NJ, and all of the fishin\' holes known and unknown in the Delaware Bay and offshore!!! Last edited by Geekie1; 01-08-2008 at 03:40 PM. | 
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			#78  
			
			
			
			
			
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			Whale, I had a plastic tank custom built in '04. Used the exact dimensions of the original tank as supplied by Florida Marine Tanks (who make or made aluminum tanks), which were 44" L x 31" W x 11" H (I left out the fractions). Sent them to Triple "M" Plastic Products in Maine, got a quote and had them build it. Here's a pic of it: http://www.wellcraftv20.com/gallery/...d=P9240525_001 The tank, including a fuel gauge sending unit, was just under $500 not including shipping. I still have the drawings, if you want I can fax them to you, or try to e-mail them if I can figure out how to use my boss' scanner. ;) | 
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			#79  
			
			
			
			
			
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			#80  
			
			
			
			
			
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			These guys have one that will fit perfectly, but they won't sell it to you. They only sell to boat manufacturers. http://www.incaproducts.com/site/fue...atvbottom.aspx 
				__________________ *************************************** Stay Safe! Sold - 1984 V-20 Cuddy with a 2003 Johnson 140 hp gas sippin 4-stroke. 1995 Ranger 250C with a 2015 Suzuki 300 hp 4-stroke. | 
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