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Unread 06-13-2012, 07:55 PM
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I've not bought them yet but there are reverse drill bits available. Basically it drills in reverse helping in a situation like this.
Start spraying with a real good penetrating oil. The best one I've found is made by Mopar.
Drill the hole best as you can in the center, if you get lucky and stay centered and drill to the end of the bolt you can scoot more penetrating oil to the rear. Then use an extractor and hope for the best.
If all else fails, you will have to Heli-coil it.
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Unread 06-13-2012, 09:22 PM
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Default Bolt

Great sugg all thanks...
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Unread 06-13-2012, 09:45 PM
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left hand rill bit, take your time and center punch the bolt, try as best as you can to get it dead in the center. Start with a smaller bit adn work your way up, as you get loser to the actual size, it may spin whats left of the bolt out.
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Unread 06-14-2012, 12:26 AM
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A nice litte trick to use. Since, by the pics, it looks like you have several threads down into the hole before you come to the broken bolt. Take a short, same size bolt (looks like a 3/8 from the pics) and put it into a vise in your drill press. Center punch the bolt in the center, then drill a small (1/8th) hole all the way thru the bolt. Thread the bolt into your engine and using the same drill, drill your first hole into the broken off bolt. The pilot hole will keep your drill bit from walking and you'll get a nice hole down the center of the broken off bolt. Then just unbolt the pilot hole bolt, and start working on the broken off one, either with a left hand drill or using ez-outs or whatever. The real trick to getting the bolt out without messing up the threads in your block is to make that first hole as nearly centered in the broken off bolt as possible.
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Unread 06-14-2012, 07:29 AM
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I don't envy you on that broken bolt. Nothing much to add other than some support. Been there myself recently. Good advise from all here. Left hand drill bits work very nice, torque in the right direction and builds a little heat while drilling. Before I drill I try to peck on the broken bolt with a hammer and drift.
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Unread 06-14-2012, 08:37 AM
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Default broken bolt

Ok I'm going to try the left hand dril first then I'll try drilling it all the way out and use helicoil.

When I get that done can some one give me the torx spec to bolt back that exh manifold?
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