My current project

[THEFERMANATOR]

Originally Posted by Stinky_Hooker

"Frankenburban"

I may have to steal this one STINK, it fit's.

Today's update.

Well I got the exhaust finished up yesterday, and I spent today cutting away at the radiator support to fit the DMAX intercooler and radiator in. It is a TIGHT fit between the radiator and fan clutch, but after about 4 hours of cutting and modifying I was able to get enough room to put the fan clutch on with the radiator in place which leaves me an inch of clearance between the clutch and core and 2 1/4" from the fan blade tips to the core. I decided to make it a close fit and severely modify the radiator support to accomadate a stock cooler and radiator rather than modifying the radiator, intercooler, and support. Once I get it boxed back together it will be plenty stout as I can sit on it now without it buckling and I am no where near done reinforcing it.

Here's a few shots of the exhaust. That 4" pipe looks HUGE compared to my old 3" pipe I had before.



And the CORSA muffler is a MONSTER compared to the 4" DIAMOND EYE that came in the kit. I ended up having to relocate the front hanger forward so I could move the muffler forward and I had to modify the middle hanger some to allow this as well.


Not a job for the timid.



Removed just a little bit bit of metal from it so far.