Kracker, I just saw this thread today. I have been planning to build some underwater LED lights for some time now. It is crazy what some of those lights sell for, $400 for one LED underwater light, really?
I have been thinking of various ways to make a bezel for the lights. I have come up with making a plug from wood to make a fiberglass bezel. I would then assemble the lights inside and pour a clear epoxy resin in the assembly. The epoxy would harden making the entire contents waterproof. My method would also be non-repairable but with the amount of hours LED's last I do not see where it would be necessary plus it wouldn't cost too much to make a new one.
If I get mine going soon I wouldn't mind sending a bezel your way for you to finish with lights and resin.
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