Latest update.
Progress had to slow down unfortunately this weekend as I had honey dos on Saturday and my asthma flared up yesterday. I did get to work on it for about 4 1/2 hours on Friday and was able to get the top half of the engine tore down. This engine is nowhere near as hard to work on as I thought it would be, or maybe the fact mine is on a stand makes a difference. The passenger side head gasket at the rear most coolant passage was just beginning to leak as I had the nice white chalk line on the back of the block below the gasket, and you can see the rust line in the pics on the gasket and the block. Also found that cylinder #2 was showing signs of washing down from fuel and the injector tip on that cylinder was pretty rough. 1 glow plug is burned out and 2 others look rough as well. I pulled the injectors apart and cleaned them with some spray cleaner to see what makes em tick inside, and they are actually pretty simple internally.
Here's the engine with the heads off.
The heads on the bench with the injector cups out.
right side gasket at the rear.
And the block in that spot.
This picture shows how #2 showed signs of a leaking injector as the bottom of the piston is very clean.
This may explain part of GM's troubles. This is the turbo intake horn gasket, that big ole MOPAR box for that little gasket.
And the innards of the infamous LB7 injectors.

You have the nozzle, a needle valve that rides inside of the nozzle, then the plunger that rides against the needle valve and the return spring and the spring seat that sits inside of the injector body. Inside of the injector body is a metal tab that protrudes through the spring and this is what pulls the plunger back to let the needle valve open and allow fuel through. And the 2 little pins are the locating pins that hold the nozzle in place to prevent it from turning. My camera couldn't focus on the insides or else I would have put up a pic of that as well. When I pulled it apart the needle valve was just about frozen into the injector nozzle body and required soaking to come apart. Once apart it cleans easily with spray cleaner and I re-assembled with marvel mystery oil. Debating on wether or not to replace them or have these tested and run them.
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2011 SUNDANCE B20CCR SKIFF, 2011 YAMAHA 90HP 4 STROKE, 2011 KARAVAN SINGLE AXLE ALUMINUM TRAILER, LOWRANCE ELITE-7 HDI, MINN KOTA RIPTIDE TROLLING MOTOR
2000CC HYDRA-SPORT 225+HP EVINRUDE SOLD
AND THE PINK JEEP!!!! R.I.P.
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