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cfelton 01-15-2015 07:35 AM

2003 Toyota Camry Trouble
 
My daughters camry blew a head gasket and the head bolts pulled the threads out of the block. Its an all aluminum engine and from reading post on the net its been a known problem they have soft blocks. I tore it down and tapped out the stripped holes and installed Helicoils. They didnt hold for the final torquing. So I found some old Mercruiser head bolts, drilled out the holes in the head and drilled out the helicoils and tapped the holes out to 9/16 for the mercruiser bolts. Had to grind down the hex head to fit the hole in the head. I installed the head and started putting it all back together yesterday. Bolts torqued down good! A stuck thermostat started all the trouble. I have 8 toyotas in the family but if you have an older camry 2.4 four cylinder 2002-2006 be careful and dont let it run hot any at all!

spareparts 01-15-2015 09:28 AM

Quote:

Originally Posted by cfelton (Post 218806)
My daughters camry blew a head gasket and the head bolts pulled the threads out of the block. Its an all aluminum engine and from reading post on the net its been a known problem they have soft blocks. I tore it down and tapped out the stripped holes and installed Helicoils. They didnt hold for the final torquing. So I found some old Mercruiser head bolts, drilled out the holes in the head and drilled out the helicoils and tapped the holes out to 9/16 for the mercruiser bolts. Had to grind down the hex head to fit the hole in the head. I installed the head and started putting it all back together yesterday. Bolts torqued down good! A stuck thermostat started all the trouble. I have 8 toyotas in the family but if you have an older camry 2.4 four cylinder 2002-2006 be careful and dont let it run hot any at all!

small block head bolts? Good job!:clap:

bradford 01-16-2015 11:02 PM

Sweet CFelton! Good to know.

randlemanboater 01-18-2015 09:15 AM

That's the spirit!

cfelton 01-19-2015 05:05 PM

Thanks! Sometimes you gotta do something off the wall. I had called toyota and the said she would have to have a new motor. Shes riding right now, and so far its running good with no leaks! I never knew those little motors had so many parts in them. WHEW!

spareparts 01-19-2015 08:42 PM

converting the metric world to SAE one car at a time :party:


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