Welcome to the site!

I had a couple of FIST SIZED holes in my tank which resembled swiss cheese. I'd check all other avenues (fittings, hoses, etc.) first. If you do have a leaky tank pulling it isn't that technically difficult, just a good way to waste a saturday. I did mine in a way similar to whale before I knew about this site or even had a computer. I gave a detailed post a while back how I did it. Do it yourself and save your money for fun stuff.

p.s. Be SURE to evacuate all gas and more imporatantly fumes from your boat before tearing into this project, or else you could end up like the sugar refinery!

hey, if you have a 60 gallon tank, stay with it dude. If your fishing habits ever change, you won't be held back by fuel. If this link works, it should take you to a Fuel Tank Specs directory. If not, do a search for it. I did a schematic of my 60 gallon tank and if you scroll down I show ya where I had it made. Quality job too!

http://www.wellcraftv20.com/communit...uel+tank+specs

1. Take boat out of water
2. Drain/wick dry bilge
3. Check fiil tube, vent tube and other tube
4. Shut off gas valve to motor, tilt boat and observe for tank leak
5. If leak, syphon gas and hold
6. Order tank
7. Pull tank
8. replace tank
9. replace floor and seal
10. refill with gas, all but last 5-10 gallons
11. Drink Makers and Gingerale
12. Watch wife shake head back and forth in lighthearted disgust

How bout it, whats's missing guys?

Do I glass the new tank in? Confused on the foam or no foam part. I sa the post on using ratchet clamps and 2x6 to hoist it out.

If no major leak is detected from steps 1-4 what is to say there is not a super small leak hole? Looks as if I may pull it anyway for piece of mind. Might be getting ahead of myself though. I'll start Sunday morning and post pics of the whole thing, also of my neighbor's wife who gardens in a white bikini.

The most time consuming and hardest part of pulling a fuel tank is removing the foam from around the tank. I have removed 2 tanks from V-20's and both times it was a pain to get the tank free from the foam. I bought a 40 gallon poly tank and havent installed it yet. I figure if theres ever a time where I need more than 40 gallons to go to where the fish are I probably need a bigger boat. While you are changing out the tank inspect your fuel fill and vent hoses. The fuel fill hose is expensive but now is the time to replace it.

Hey, this guy ain't all bad. A lot of guys have had problems with digging the foam out and the foams "grip" on the tank. I was just think that somewhere in my past I have worked with a solvent that disolves foam....can't remember what it is as it obviously disolves brain cells as well:hi:

http://i81.photobucket.com/albums/j2...ilies/nono.gif

Leave out the ginger ale.

Other than that, it's all good.

Foam
 

What is the function and purpose of the foam in the first place?

Foam is a cheap and easy way for the factory to secure the tank in place. Only problem is it holds moisture and eventually rots out the tank. I cut the foam out of mine with about 10 bucks worth of quarters and a pressure washer at the carwash. I used a floor jack sitting atop two 4x4 posts laid across the gunnels to pop the tank out after flushing the tank and cutting two holes in the forward corners with a chain through them and across the jack.

welcome fwb, Iam in the process of replacing my tank now , Iam not the one doing the work tho my mechanic is doing it but the tank is out and the new one is being made to replace it ... they are welding brackets on it to fasten it back in the hull I want to get some pics of it before during and after installation if I can,
I too had fuel in the bielge mine was coming from pin hole around the fill hose connection and at the seams of the tank.

http://i115.photobucket.com/albums/n...8/DSC05156.jpg

http://i115.photobucket.com/albums/n...8/DSC05153.jpg

Make sure they put something else with that tank! I have never found them tabs they weld on to the tanks still attached to the tank when it gets older?