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View Full Version : Water Pump Replacement '99 Merc 150


randlemanboater
02-22-2007, 12:53 AM
Well boys, I got a late start because of rain and it rained on me for a few minutes while working, but it is done.

The key to this job was having a good helper.

http://i145.photobucket.com/albums/r222/randlemanboater/101_0102.jpg

That plus being able to phone friends while I was in the yard rasslin that sucker. *(Thanks Lord Skools) *Another mechanic friend helped me by pulling up diagrams on the computer while I was at the motor.

Once I found all the bolts holding on the gearcase (there are 7 in a Merc 150) it slid right off.

http://i145.photobucket.com/albums/r222/randlemanboater/101_0107.jpg

The good news was that the old waterpump looked fine.....that is also the bad news, I was hoping it was crap and I would solve my overheat problem. *There were plenty of signs that the motor had sucked up sand.


http://i145.photobucket.com/albums/r222/randlemanboater/101_0111.jpg


http://i145.photobucket.com/albums/r222/randlemanboater/101_0109.jpg

Putting the motor in forward gear was the trick, it all went back together real smooth.

http://i145.photobucket.com/albums/r222/randlemanboater/101_0112.jpg

http://i145.photobucket.com/albums/r222/randlemanboater/101_0113.jpg

And the results?

I don't know, it got time for church so I will have to test it out in the morning.

randlemanboater
02-22-2007, 12:53 AM
Well boys, I got a late start because of rain and it rained on me for a few minutes while working, but it is done.

The key to this job was having a good helper.

http://i145.photobucket.com/albums/r222/randlemanboater/101_0102.jpg

That plus being able to phone friends while I was in the yard rasslin that sucker. *(Thanks Lord Skools) *Another mechanic friend helped me by pulling up diagrams on the computer while I was at the motor.

Once I found all the bolts holding on the gearcase (there are 7 in a Merc 150) it slid right off.

http://i145.photobucket.com/albums/r222/randlemanboater/101_0107.jpg

The good news was that the old waterpump looked fine.....that is also the bad news, I was hoping it was crap and I would solve my overheat problem. *There were plenty of signs that the motor had sucked up sand.


http://i145.photobucket.com/albums/r222/randlemanboater/101_0111.jpg


http://i145.photobucket.com/albums/r222/randlemanboater/101_0109.jpg

Putting the motor in forward gear was the trick, it all went back together real smooth.

http://i145.photobucket.com/albums/r222/randlemanboater/101_0112.jpg

http://i145.photobucket.com/albums/r222/randlemanboater/101_0113.jpg

And the results?

I don't know, it got time for church so I will have to test it out in the morning.

THEFERMANATOR
02-22-2007, 01:12 AM
What did the old impellor look like when you removed it from the housing. Did the vanes pop out or stay laid over? The vanes have to spring out to work properly. The pumps don't really wear per say, they more or less lose there elasticity and quit pumping.

THEFERMANATOR
02-22-2007, 01:12 AM
What did the old impellor look like when you removed it from the housing. Did the vanes pop out or stay laid over? The vanes have to spring out to work properly. The pumps don't really wear per say, they more or less lose there elasticity and quit pumping.

msbhammer
02-22-2007, 01:17 AM
Randleman, Great work. Good job on talking him through SKOOL. Hope that fixed the problem. Keep us posted. Wishing for the best for ya Brother. ;)

msbhammer
02-22-2007, 01:17 AM
Randleman, Great work. Good job on talking him through SKOOL. Hope that fixed the problem. Keep us posted. Wishing for the best for ya Brother. ;)

randlemanboater
02-22-2007, 01:18 AM
The vanes on the old one popped out straight and were pliable, but who knows, maybe it needed replacing.

randlemanboater
02-22-2007, 01:18 AM
The vanes on the old one popped out straight and were pliable, but who knows, maybe it needed replacing.

randlemanboater
02-22-2007, 01:23 PM
It worked!!!!! No overheat warning after 30 mins running on the hose.

See my post in "Calling all Merc Mechs" for more.

randlemanboater
02-22-2007, 01:23 PM
It worked!!!!! No overheat warning after 30 mins running on the hose.

See my post in "Calling all Merc Mechs" for more.

msbhammer
02-22-2007, 01:30 PM
Good job Randleman. Now come up and replace mine . ;D

msbhammer
02-22-2007, 01:30 PM
Good job Randleman. Now come up and replace mine . ;D

Skools Out
02-22-2007, 01:32 PM
hey this may sound crazy but was the shaft keeper in the old impeller? i was wondering if they had replaced the pump with new and forgot to install that and maybe the drive shaft was slipping inside the pump impeller? i've seen that happen before should have told you check that too.

Skools Out
02-22-2007, 01:32 PM
hey this may sound crazy but was the shaft keeper in the old impeller? i was wondering if they had replaced the pump with new and forgot to install that and maybe the drive shaft was slipping inside the pump impeller? i've seen that happen before should have told you check that too.

randlemanboater
02-22-2007, 01:37 PM
It was there, but when I pulled the housing off the impeller stayed inside it so I am not sure if it was in there correctly or not.

randlemanboater
02-22-2007, 01:37 PM
It was there, but when I pulled the housing off the impeller stayed inside it so I am not sure if it was in there correctly or not.

randlemanboater
02-22-2007, 01:39 PM
Good job Randleman. Now come up and replace mine . *;D

You can do it, all you need is a few wrenches and the locations of all the stinking bolts.

randlemanboater
02-22-2007, 01:39 PM
Good job Randleman. Now come up and replace mine . *;D

You can do it, all you need is a few wrenches and the locations of all the stinking bolts.

Skools Out
02-22-2007, 01:39 PM
oh ok yeah alot of people miss getting that hooked up correctly too. i'd hang on to that impeller if it's soft.

Skools Out
02-22-2007, 01:39 PM
oh ok yeah alot of people miss getting that hooked up correctly too. i'd hang on to that impeller if it's soft.

randlemanboater
02-22-2007, 01:40 PM
It will go with the motor when I sell it.

randlemanboater
02-22-2007, 01:40 PM
It will go with the motor when I sell it.

Stillrunning
02-22-2007, 04:16 PM
Those things can look just fine but if they have any grooving at all it can cause them to fail. I have replaced them thinking I was wasting my time but it ended up solving my problem as did yours. I would throw the part away *if it stoped your over heating why give them to someone who may install it to give them problems. Its always nice when its an easy fix. That Merc pump and set up looks allot like the one on my 1994 150 Johnson.

Stillrunning
02-22-2007, 04:16 PM
Those things can look just fine but if they have any grooving at all it can cause them to fail. I have replaced them thinking I was wasting my time but it ended up solving my problem as did yours. I would throw the part away *if it stoped your over heating why give them to someone who may install it to give them problems. Its always nice when its an easy fix. That Merc pump and set up looks allot like the one on my 1994 150 Johnson.

macojoe
02-22-2007, 04:29 PM
http://syncboard.com/albums/album02/130_G.gif

macojoe
02-22-2007, 04:29 PM
http://syncboard.com/albums/album02/130_G.gif

C YENSEN
02-22-2007, 06:30 PM
nice work you can now breathe and official sigh of relief ;D ;)

C YENSEN
02-22-2007, 06:30 PM
nice work you can now breathe and official sigh of relief ;D ;)

Blue_Runner
02-22-2007, 06:43 PM
Way to go RB! I know you probably already know this, but it is wise to replace the impeller every year for salt and every 2 years for fresh water, so I've always heard.

So, didja miss a bolt at first and think it was stuck? I did that my first time. It does help to get all the bolts out before you try to remove it. ;D

You are now the official Wellcraft V20 Mercury impeller subject matter expert. ;) Where are you taking her this weekend?

Blue_Runner
02-22-2007, 06:43 PM
Way to go RB! I know you probably already know this, but it is wise to replace the impeller every year for salt and every 2 years for fresh water, so I've always heard.

So, didja miss a bolt at first and think it was stuck? I did that my first time. It does help to get all the bolts out before you try to remove it. ;D

You are now the official Wellcraft V20 Mercury impeller subject matter expert. ;) Where are you taking her this weekend?

randlemanboater
02-23-2007, 10:33 AM
I am no expert, just lucky and dumb.

Yes, I thought the "hidden" bolt was the one holding the trim tab on, but the hidden bolt is hidden under the trip tab.

It will probably be Monday or Tuesday, the weekend is no good for me.

randlemanboater
02-23-2007, 10:33 AM
I am no expert, just lucky and dumb.

Yes, I thought the "hidden" bolt was the one holding the trim tab on, but the hidden bolt is hidden under the trip tab.

It will probably be Monday or Tuesday, the weekend is no good for me.

randlemanboater
02-26-2007, 01:53 AM
Here's a pic of the sand comming out.

http://i145.photobucket.com/albums/r222/randlemanboater/101_0117.jpg

randlemanboater
02-26-2007, 01:53 AM
Here's a pic of the sand comming out.

http://i145.photobucket.com/albums/r222/randlemanboater/101_0117.jpg

macojoe
02-26-2007, 03:31 AM
It looks like the last time out she sucked up a ton of sand, must have wiped out the pump then and that was the end for the last owner!

His loss and your gain!

But I hope all the sand came out cause it was pushed out by the new pump, and there was nothing left in there to hurt the new pump.
Which I am sure is the case cause you cleaned out the lower unit when you changed everything.

You be good to go now!! ;D

macojoe
02-26-2007, 03:31 AM
It looks like the last time out she sucked up a ton of sand, must have wiped out the pump then and that was the end for the last owner!

His loss and your gain!

But I hope all the sand came out cause it was pushed out by the new pump, and there was nothing left in there to hurt the new pump.
Which I am sure is the case cause you cleaned out the lower unit when you changed everything.

You be good to go now!! ;D

bradford
03-06-2007, 03:12 PM
That previous owner (With his fake Italian marble countertop install), probably just powered through the sandbars when he hit them instead of trimming up or trying to float off!

bradford
03-06-2007, 03:12 PM
That previous owner (With his fake Italian marble countertop install), probably just powered through the sandbars when he hit them instead of trimming up or trying to float off!

randlemanboater
03-06-2007, 09:41 PM
That previous owner (With his fake Italian marble countertop install), probably just powered through the sandbars when he hit them instead of trimming up or trying to float off!

I believe you are right.

Thursday is the day for the lake test run.....I hope.

randlemanboater
03-06-2007, 09:41 PM
That previous owner (With his fake Italian marble countertop install), probably just powered through the sandbars when he hit them instead of trimming up or trying to float off!

I believe you are right.

Thursday is the day for the lake test run.....I hope.

msbhammer
03-06-2007, 09:46 PM
Bring the Camera Randlman. You know what we want...and know where you live at if you DONT. >:( ;D ;D ;D ;D ;D ;D

msbhammer
03-06-2007, 09:46 PM
Bring the Camera Randlman. You know what we want...and know where you live at if you DONT. >:( ;D ;D ;D ;D ;D ;D

randlemanboater
03-06-2007, 09:57 PM
I'll take the still and video camera. ;D

randlemanboater
03-06-2007, 09:57 PM
I'll take the still and video camera. ;D

randlemanboater
03-08-2007, 11:41 PM
Ran it for 2 hours at the lake, no more overheat. ;D

http://i145.photobucket.com/albums/r222/randlemanboater/101_0118.jpg

randlemanboater
03-08-2007, 11:41 PM
Ran it for 2 hours at the lake, no more overheat. ;D

http://i145.photobucket.com/albums/r222/randlemanboater/101_0118.jpg

msbhammer
03-09-2007, 12:09 AM
Sweet motor. 20 bucks a month for how long. ;D

msbhammer
03-09-2007, 12:09 AM
Sweet motor. 20 bucks a month for how long. ;D

randlemanboater
03-09-2007, 12:59 PM
Add a zero and we can talk. :)

randlemanboater
03-09-2007, 12:59 PM
Add a zero and we can talk. :)

reelapeelin
03-09-2007, 01:58 PM
Sweet motor. 20 bucks a month for how long.+0 ;D


Hows that?...

reelapeelin
03-09-2007, 01:58 PM
Sweet motor. 20 bucks a month for how long.+0 ;D


Hows that?...

randlemanboater
03-09-2007, 02:11 PM
:(

randlemanboater
03-09-2007, 02:11 PM
:(

macojoe
03-09-2007, 04:41 PM
Ok I will give you $200 for one month! When can I come get it?? ;) ;D

macojoe
03-09-2007, 04:41 PM
Ok I will give you $200 for one month! When can I come get it?? ;) ;D

reelapeelin
03-09-2007, 05:35 PM
We got some pretty SLICK talker around here, RB...better watch yer stuff ::) ...

reelapeelin
03-09-2007, 05:35 PM
We got some pretty SLICK talker around here, RB...better watch yer stuff ::) ...

randlemanboater
03-09-2007, 05:38 PM
We got some pretty SLICK talker around here, RB...better watch yer stuff ::) ...

You mean WIND TALKERS.

randlemanboater
03-09-2007, 05:38 PM
We got some pretty SLICK talker around here, RB...better watch yer stuff ::) ...

You mean WIND TALKERS.

macojoe
03-09-2007, 08:37 PM
what?? thats fare, he said add a 0 and they can talk, so I will give $200 a month for one month :P

http://syncboard.com/albums/album02/100_G.gif

macojoe
03-09-2007, 08:37 PM
what?? thats fare, he said add a 0 and they can talk, so I will give $200 a month for one month :P

http://syncboard.com/albums/album02/100_G.gif